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    • 专利摘要:
    The present invention relates to a Sealed Agglomerated Gravel composition comprising at least one hydrocarbon binder or other binder and a granular mixture comprising chippings and possibly fillers and sand, characterized in that said granulate has the following particle size distribution by weight with respect to total weight of the granular mixture: 45 to 90%, preferably 50 to 70% of the granular mixture having an average diameter greater than or equal to 10 mm, of which at least 25%, preferably 30% and ideally 33% (35- 40%) has an average diameter greater than or equal to 20 mm. The present invention also relates to a road surface comprising said composition GAS.
    公开号:FR3023284A1
    申请号:FR1456401
    申请日:2014-07-03
    公开日:2016-01-08
    发明作者:Philippe Hauza
    申请人:Colas SA；
    IPC主号:
    专利说明:

    [0001] Field of the Invention The present invention relates to the field of road surfaces. In particular, the present invention relates to a composition of Sealed Agglomerated Gravel (GAS) comprising at least one bituminous or vegetable binder and a granular mixture comprising chippings and possibly fillers and sand, the granular mixture 6 having a high proportion of granular elements. , ie having an average diameter greater than 20 mm, or even greater than 31.5 mm. The invention also relates to a road surface structurally positioned as a seat layer. State of the art 12 Pavement road pavements are composed of a superposition of several layers on the support surface to be coated: a layer of form coated with a layer of base conventionally composed of a base layer and a foundation layer, on which is deposited a surface layer, also usually formed of a bilayer comprising a bonding layer and a wearing course or a monolayer (wearing course only). In particular, the foundation and base layers forming the base layer must perform the following functions: during the construction of the roadway, they must restore to the surface layers a carrying support, homogeneous and well adjusted. They may occasionally serve as a temporary wearing course during pavement construction. Finally, they provide thermal protection for the underlying platform and provide the roadway with its mechanical resistance to vertical loads induced by traffic. 24 The bituminous foundation layer is generally made of Grave Bitumen (GB) or High Emulsion Compound (EME). GBs are usually composed of a mixture of bitumen and crushed aggregates whose granulometry is usually continuous. Currently, the granularities used are of type 0/10 to 0/14 mm, more rarely 0/20 mm. The bitumen contents of these products consistently exceed 4% (mass of bitumen relative to the mass of aggregates expressed as a percentage) to reach 5% for the best performing GB. The grades of bitumen usually used are 35/50 or 20/30. In base layer or underlay, GBs are applied in a thickness range between 6 and 15 cm. In general, the pavement structures built with Grave Bitume in the foundation layer have a total thickness of between 8 and 30 cm depending on the traffic level for which the roadway will be sized.
    [0002] The EME consists of a mixture of crushed aggregates of the same particle size as the GB component (average diameter limited to 20 mm or better to 14 mm) with a harder bitumen than that used for GB (grade 10/20 or 15 / 25 for EME2, 20/30 for EME1). If necessary, a 35/50 grade is accepted, but in this case, the latter is generally additivé (ex: cable waste). In addition, the binder content of EME is higher than in GB (between 5.2 and 6% by weight relative to the total mass of the EME). The EME formulations thus have a high modulus of rigidity and a higher resistance in fatigue and rutting than GB. The EMEs thus make it possible to form a base layer or a foundation layer of thinner thickness than that formed with GB (of the order of 6 to 15 cm depending on the traffic assumptions) while presenting: a good performance to fatigue, good resistance to rutting, and while allowing a reduction of ancillary work (ex .: passage of pipe, limits the height of raising safety rails, edging, etc.). The evolution of the formulations of the base layers thus tends towards the use of compositions comprising increasingly higher bitumen contents (4 to 5% by weight relative to the total weight of the GB and 5.2 to 6, 0% by mass relative to the total mass of EME), with bitumens having a greater hardness (35/50 to 20/30 for the GB and 15/25 to 10/20 18 for the EME) and sometimes additivés to improve the mechanical performance of the formulations. The granular skeleton inversely states a maximum granularity that tends to decrease (from 20 mm to 14 mm or 10 mm). Current formulations also have a modulus of rigidity that is larger and larger. Although the prior art seat layer formulations are satisfactory, there is still a need and a demand for new formulations with good mechanical performance. In particular, there is a need to provide seat layer formulations having excellent durability, good static puncture resistance, good compactness, while being economical. The object of the present invention is thus to propose a new product: a composition of Sealed Agglomerated Gravel (GAS) for a base layer that meets all of the aforementioned criteria and exhibits performance at least equal to that of the GB formulations or 30 structurally comparable to those of the EME described above. SUMMARY OF THE INVENTION For this purpose, the subject of the present invention is a GAS composition for a base layer comprising at least one hydrocarbon binder and a granular mixture comprising in particular gravel, chippings and possibly fillers and sand, characterized in that said granular mixture has the following particle size distribution, in mass, relative to the total mass of the granular mixture: from 45 to 90%, preferably from 50 to 70% of the granular mixture have an average diameter greater than or equal to 10 mm, with at least 25%, preferably at least 30% and most preferably at least 33% (35-40%) having an average diameter greater than or equal to 20 mm. The Applicant has discovered, surprisingly, that a high proportion of 6 highly graded elements (average diameter greater than or equal to 10 mm or even 20 mm), from 45 to 90%, preferably from 50 to 70% by weight of the granular mixture, allowed to obtain a base layer having excellent mechanical performance, at least equivalent to those of a GB class 4, while requiring the implementation of a single layer of the composition GAS according to the invention and being economical. The use of a large number of very heavy elements also makes it possible to control the path of the fatigue cracks formed over time making the product as robust, while being more economical than the GB and EME used to this day. In addition, the composition GAS according to the invention has excellent compactness which allows it to compete on this criterion with the EME. It thus ensures an excellent level of waterproofing vis-à-vis the support floor. For the remainder of the description, unless otherwise specified, an indication of an "X to Y" or "between X and Y" range of values in the present invention, is intended to include X and Y values. The invention also relates to a road surface comprising the aforementioned GAS composition. In particular, said composition GAS is a monolayer of seat having a thickness of 8 to 20 cm forming both the base layer and the base layer of said coating. This characteristic thus makes it possible to save one application of one of the two layers, usually forming a base layer, or even that of a tie layer. The composition GAS according to the invention makes it possible, by its characteristics, to ensure excellent compactness for a very wide range of thicknesses from 8 to 20 cm and in a single layer. The GAS composition according to the invention thus goes against the evolution of the base layer formulations used to date. It presents, contrary to what one skilled in the art could have expected by the use of a high proportion of aggregates of diameter greater than 10 mm and greater than 20 mm, a composition characterized by excellent flexibility, making it easy to implement, in a range of thickness covering all the usual needs and even beyond, while having a good mechanical strength and in particular improved punching resistance compared to that of conventional bituminous mixtures. DESCRIPTION OF THE FIGURES The present invention will be better understood on reading the following description accompanied by the appended drawings in which: FIG. 1 is a graph representing the fatigue line obtained on a composition of GAS via the ITFT test (fatigue in diametric compression: initial micro-deformation in pdefo of 6 12 cores of asphalt according to the invention as a function of the number of cycles before failure N1), - Figures 2 to 5 show a section of core following a fatigue test by indirect tension after fracture: FIG. 2 is a comparative example while FIGS. 3 to 4 represent asphalt cores according to the invention; Figure 2 is characterized by an approximately rectilinear path of the fatigue crack, the latter through essentially mastic and hardly bypassing the aggregates, given their size; in FIGS. 3 to 5 show carrots of GAS; we notice at first glance that the rupture occurs via a tortuous crack, hampered by the large elements, or even by several starts of cracks, until it can find an easier route to cross the product. The phenomenon is described more precisely after the text; FIG. 6 is a graph showing the influence of the granulometry of the aggregates as a function of the number of failure cycles. Detailed Description of the Invention The applicant company has endeavored to develop new formulations for seat layers adapted to the requirements of road professionals, namely having a high durability, high mechanical strengths while being economical (materials inexpensive raw materials combined with a relatively low binder content). As indicated above, the present invention relates to a composition GAS comprising at least one hydrocarbon binder and a granular mixture comprising in particular at least gravel, chippings and possibly fillers and sand, characterized in that said granular mixture has the following particle size distribution with respect to the total mass of the granular mixture: from 45 to 90%, preferably from 50 to 70% of the granular mixture have a diameter greater than or equal to 10 mm, with at least 25%, of preferably at least 30% and ideally at least 33%, and in particular 35 to 40% which have a diameter greater than or equal to 20 mm; and therefore from 20 to 55%, preferably from 0 to 45% of the granular mixture have a diameter of less than 10 mm.
    [0003] Thus, the granular mixture according to the invention comprises a first granular granular fraction (d / D) where d is greater than or equal to 10 mm. Generally, the maximum diameter D has a diameter less than or equal to 40 mm, or even equal to 31.5 mm. According to the invention, a granular class, denoted d / D with d <D, denotes an interval of particle size in terms of lower (d) and upper (D) sieve dimensions, 6 expressed in mm and thus contains grains. whose diameter varies from d to D; a granular class, denoted by 0 / d 'with 0 <d', denotes a particle size range in terms of lower (0) and upper (d ') sieve dimensions, expressed in mm and thus contains grains whose diameter varies from 0 to d. The geometrical characteristics of the aggregates are in particular measured according to standard NF EN 933-1. The size of a particle, and more generally of a constituent of a granular mixture, corresponds to its diameter if this constituent is of spherical shape. If the component does not have a spherical shape, its dimension corresponds to the length of its primary axis, that is to say the longest straight line that can be drawn between an end of this component and an opposite end. For comparison, in conventional formulations GB or EME, the granularities used are 0/10, 0/14 to 0 / 20mm. For these mixes, the fraction 20 / D does not exceed 10 to 15% at most, by weight, relative to the total mass of GB or EME. However, in the composition GAS according to the invention, this percentage, also expressed in mass relative to the total mass of the GAS composition, is increased beyond 35% and can sometimes approach 50%. As will be demonstrated in the experimental tests, the use of a high content of very fine elements makes it possible to improve the mechanical performances of the composition GAS by controlling and delaying in particular the recovery of cracks during the lifetime of the composition. 24 pavement. The use of a high proportion of granulated aggregates does not preclude the obtaining of excellent compactness in the GAS composition. The GAS composition according to the invention preferably has a void content in volume relative to the volume. total of the mix which is less than or equal to 10%, preferably from 2 to 9% and ideally from 4 to 8%, measured according to standard NF EN 12697 at 120 girations with rotary gyratory shear (PCG). Because of the high granularity of the GAS composition, there have been significant edge effects at the periphery of the specimens. These edge effects penalize the test result compared to the reality that can be observed in situ. The% void forks at 120 girations defined above take this hazard into account. The composition GAS according to the invention is in fact very compact (its compactness varies between 92 and 98% by volume relative to the total volume of the mix). For the usual GB, this same compactness oscillates between 89 and 95%. The excellent compactness of the mix according to the invention thus ensures better waterproofing with respect to the support floor than the GB and is therefore ideal for the preparation of seat layers. Preferably, the granular mixture is also characterized in that it comprises less than 25% (including the boundary), preferably 6 to 15%, even more preferably 8 to 15%, by weight, relative to the total mass of the granular mixture, of a second granular fraction, 6 said sand fraction (0 / d ') composed of aggregates having a diameter less than or equal to 4 mm (0/4), preferably less than or equal to 2 mm ( 0/2). In general, the usual GBs and EME's more than 30% to 45% by mass fraction 0/2 or 0 / 4mm. This sandy fraction contributes to the workability of the product by mixing with the hydrocarbon binder. Its optimized quantity makes it possible to fill in the finished product the very large part of the interstices between the most grainy elements, without causing their relative spacing. According to the invention, the sand content is possibly all the more reduced as the content of recycled asphalt aggregates is important in the final mixture. Optionally, the granular mixture comprises, by weight, relative to the total mass of the granular mixture, from 0 to 30%, preferably from 0 to 20%, in particular from 0 to 18% and ideally from 8 to 15% by weight. a third granular fraction, said intermediate fraction (d '/ D'), having a diameter of 4 (not included) to 20 mm (4/120), preferably between 4 and 14 (4/10) and still 18 most preferred between 4 and 10 (4/10) (10 not included). The intermediate fractions that can be used are, for example, fractions with a particle size of 6/10, 10/20 or 10/14 mm or a mixture thereof. This intermediate fraction (d '/ D') has the particular advantage of allowing the larger elements of the mineral skeleton of the asphalt better to set up during the compaction thereof (ball rolling effect) and of subsequently ensure a blockage of the final granular building. According to the invention, the granular mixture is generally composed of natural, artificial or recycled aggregates, in particular meeting the standards NF EN 13043 and NF P 18-545. The term "natural granulate" means a granulate that has not undergone any deformation other than mechanical (reduction by crushing). The term "artificial granulate" refers to a granulate resulting from an industrial process including thermal or other transformations. The term "recycled granulate" refers to granulate from roadway demolition products or from new or used SNCF or RATP ballast, namely the bed of stones or gravel on which a railway line rests. . It can also be aggregates of crushed concrete, that is to say from the reduction by crushing-screening of concrete from the deconstruction of concrete structures (pavement, buildings, structures) A product pavement demolition, also called "asphalt aggregate" (AE), refers to aggregate from demolition products (such as old asphalt pavement that has been crushed and / or milled). The other aggregates used may be road aggregates, meeting the standards: NF EN 13043 in Europe and ASTM C33 in the United States of America. Preferably, the granular mixture comprises recycled aggregates. The aggregates of the first granular granular fraction d / D or the intermediate fraction (d '/ D'), or even the sandy fraction (0 / d ') can be, without limitation, gravel, chippings, 6 sands and aggregates of asphalt mixes or SNCF ballasts or a mixture thereof. In addition, they preferably have a cubic shape with, preferably, a low flattening coefficient of the order of 0 to 20%, preferably less than 15%, ideally from 4 to 13%, measured according to the standard. NF EN 933-3 / A1 on slot grids 16, 20, 25, 31.5 mm. In addition, this feature facilitates and increases the compactness of the mix, as well as its fatigue strength according to the invention. The introduction of "flat" gravel in the mixture would favor the fragility of the granular building with respect to the cracking up within the mosaic of the composition GAS. These aggregates, coded according to NF P18 545, incorporate in particular intrinsic characteristics among the codes B and C within the meaning of paragraph 7 of the standard. For example, SNCF 20/32 or 20 / 40mm ballasts are suitable for the present invention. They are divided into three classes called IB, II and III according to geometric and physical characteristics. In general, natural railway ballast comes from the crushing of natural rocks extracted from healthy benches of hard stone quarries, excluding all loose shoals and eliminating all gangues and quarry crusts, earthy and organic debris, sand and other foreign matters. It can not contain elements whose nature, size or content, are likely to make it unfit for use and the expected durability. The particle size of the ballast d / D with dk 20 mm, checked by washing on the standard test sieves, according to the standards NF EN 933-1 / A1 and NF P18 545, is defined as follows:% passing to d (10 mm ) <_15%% passing to D (40 mm) k 85%% passing to 1.4 * D to 95%% passing to 2 * D 100%% of fines (D3.063 mm) 3% Cleanliness of MBf 10 The value of its flattening coefficient, measured on grids 10, 12.5, 16 and 20 mm according to standard NF EN 933-3 / A1, can not be greater than: 15 for ballast 20/32 type IB; 20 for 20/32 type II and III ballast. The coating according to the invention thus has the advantage of allowing the recycling of unconventional (subnormal) aggregates which are moreover less expensive than conventional aggregates. According to one characteristic of the invention, at least a portion of the granular mixture having a diameter greater than or equal to 10 mm, preferably greater than or equal to 20 mm (ie the first granular granular fraction d / D) are aggregates. recycled, such as SNCF ballasts or recycled crushed concrete. According to another characteristic of the invention, the granular mixture having a diameter of less than or equal to 10 mm, preferably less than 8 mm (namely the sandy granular fraction and the intermediate granular fraction), comprises 0 to 40% by weight, relative to the total mass of this fraction, asphalt aggregates, the balance being sand of average diameter 0/2 mm 12 or 0/4 mm or a mixture thereof, at a maximum content of 40% by weight , relative to the total mass of this fraction, and optionally intermediate chippings of diameter ranging from 4 to 20 mm, preferably from 6 to 20 mm in discontinuous unit cuts in this range, of which: 6/10 mm, 10 / 14 mm or 10/20 mm. In general, the granular mixture comprises from 20 to 35% by weight relative to the total mass of the granular mixture of asphalt aggregates. The mix according to the invention thus makes it possible to valorize aggregates from old pavements, which gives it a more economic and more respectful nature of the environment. The aggregates of the intermediate fraction according to the invention preferably have a real density measured according to standard NF EN 1097-6 greater than 2000 kg / m3 and even greater than 2500kg / m3. For example, the intermediate granular fraction of / D 'may have a particle size selected from 4 / 6.3, 6.3 / 10, 10/14; 14/20 or 10 / 20mm or a mixture thereof. 24 These granular classes have the same meaning as in standard NF P18-545. The aggregates of the sandy fraction may be, without limitation: sands, fillers, sand (very fine grain sands), dust and asphalt aggregates, or a mixture thereof. The fillers, also called fines, correspond to a mineral powder generally having a particle size of less than 63 μm, while the sands generally correspond to any rock in the form of small unbound grains having a size of up to 4 mm. By way of example, the coating according to the invention may comprise the following granular mixture, by weight, with respect to the total weight of the granular mixture: from 20 to 60%, preferably from 25 to 50% and, ideally, from 40% of aggregates having a diameter greater than or equal to 20 mm, preferably ranging from 20 to 40 mm; from 15 to 45%, preferably from 20 to 35% and ideally 25% of aggregates having a diameter of from 10 to 20 mm (not included); from 20 to 40%, preferably from 20 to 35% and most preferably 30% of asphalt aggregates; from 5 to 25%, preferably from 8 to 15% and most preferably from 10 to 10% of sands having a diameter of from 0 to 4 mm, and generally less than 15% of sands having a diameter of from 0 to 2 mm. Preferably, the composition of the granular mixture is discontinuous or even doubly discontinuous. This characteristic makes it possible to transfer into the coarse matrix of chippings having a mean diameter of 20 mm, other fractions of smaller dimensions, intended to optimize the granular arrangement without causing relative distance of the large elements during the compacting operation and thus minimize the percentage of voids. In the context of the present invention, the hydrocarbon-based binder is chosen from: a bituminous, vegetable or aqueous-binding binder or a mixture thereof. In particular, the binder preferably represents, by weight, with respect to the total weight of the mix, less than 4.5% (inclusive), preferably 3 to 4% and most preferably 3 to 3.7% . Thus, the GAS composition according to the invention has the advantage of using a hydrocarbon binder content much lower than the levels usually used to prepare GB or 18 EME. Indeed, for example, the content by weight of the hydrocarbon binder within the mix may be of the order of 3 to 3.7% whereas for GB, it is 4 to 5% and 5.2 at 6% for EMEs. Sealed Agglomerated Gravel (GAS composition) according to the invention is more economical than existing products on the market, while having mechanical performance at least comparable to GB and some EME. According to the invention, the term "hydrocarbon-based binder" means a compound capable of hardening and / or bonding granular materials to one another.The bitumen is a mixture of natural hydrocarbonaceous materials derived from the heavy fraction obtained during the distillation of the oil. or from natural deposits in solid or liquid form, with a density generally between 0.8 and 1.2. It can be prepared by any conventional technique. As bitumen for the purposes of the invention, the pure bitumens defined in standard NF EN 12591. The bitumen may also be a modified bitumen defined in standard NF EN 14023. For example bitumens are modified by incorporation of additives of all kinds, such as additives to improve the characteristics of adhesiveness, resistance to extreme temperatures (high and low) or mechanical strength under high or aggressive traffic. Bitumens improved by incorporation of elastomers or synthetic or natural plastomers of the rubber powder (polybutadiene, styrene-butadiene rubber or SBR), SBS, EVA or other type may be mentioned. It is also possible to use mixtures of bitumens of different types.
    [0004] The bitumen may in particular be chosen from bitumens having a penetration grade at 25 ° C. determined according to the EN 1426 standard of 10/20, 15/25, 20/30, 40/60, 35/50, 50/70, 70 / 100 1 / 10th mm or one of their mixtures. Bitumen within the meaning of the invention are also admitted binders of plant origin, such as Vegecol®, marketed by Colas and described in patent application FR 6 2 853 647, synthetic binders of petroleum origin. such as the range of Bituclair® binders sold by Colas. By "aqua-binder" is meant .... a product composed of water, natural elastomers and nanoparticu the minerals. The mixture according to the invention may be used hot or cold according to the techniques known to those skilled in the art. For example, it can be prepared hot in a continuous or discontinuous coating plant. The process may comprise the following steps: (i) heating the hydrocarbon or vegetable binder at a temperature greater than or equal to 110 ° C., preferably ranging from 120 to 170 ° C., (ii) pre-dosing the various granular fractions 0 / d, d '/ D' and d / D entering the formulation of the GAS composition according to the invention, for example in dosing hoppers; (iii) optionally, the drying and dedusting of the various granular fractions, for example in dryers consisting of a cylindrical tube rotating on itself and equipped with an oil or gas burner capable of heating the granular fractions to temperatures of the order of 120 to 170 ° C, preferably 150 to 170 ° C; (Iv) kneading the optionally dried granular fractions with the hot hydrocarbon binder, generally in a kneader or in a drying drum. The present invention also relates to a road surface comprising the material as described below. On a cutting surface of the Sealed Agglomerated Grave, the granules of the first granular fraction can represent more than 35% of the surface, preferably more than 40% of the surface and in particular 40 to 60% of the surface area. cutting. In particular, the GAS composition is a monolayer of the said coating and has a thickness of 8 to 20 cm forming both the base layer and the base layer of said coating. As a general rule, for conventional bituminous mixes, the rule of application between the nominal thickness (e) of the base layer or of the base layer and the maximum diameter 36 of the granular mixture D is the following: e mini = 4 * D .
    [0005] Applying this rule, we find: 4 * 10 mm = 4 cm thick in all points for 0/10 mm asphalt, 4 * 14 mm = 6 cm thick in all points for 0/14 mm asphalt, 4 * 20 mm = 8 cm thick in all places for 0/20 mm asphalt. A priori, for the composition GAS according to the invention, there should be: 4 * 31.5 mm = 12.6 cm 6 of thickness in all points for formulas 0 / 31.5 mm and 16 cm thick in all points for formulas 0/40 mm, which would make the invention little inclined to the most common uses (layers with a unit thickness of between 8 and 12 cm for each base layer and each foundation layer or for a monolayer of same thickness range under lower traffic). Therefore, the Applicant has discovered that the GAS according to the invention could be applied not only in a single application on a current thickness of between 8 and 13 cm, including 0/40 mm formulas, but in addition, in monolayer that can reach 16 to 20cm, allowing the passage to save the layer of attachment normally required between two successive applications. Indeed, for GB or EME 0 / 14mm, the maximum thickness of application in monolayer configuration does not exceed 13cm. It reaches 15cm for GB or EME 0 / 20mm. In the latter case, the required compactness of the mix poses more problems to be reached. In the case of the GAS composition object of the present invention, it is otherwise, since the compactness is all the stronger and homogeneous as the thickness of the monolayer is strong. The composition GAS according to the invention thus upsets the rules established in terms of implementation by allowing ease of application (a layer instead of two) for at least the same level of mechanical performance as GB and some EME. In general, the GAS composition will be coated with a tie layer, itself coated with a wearing course, forming the surface layer of the road surface. The road surface is generally obtained by spreading the material obtained at the end of step (iv) or (h) or (g) above; compaction of the widespread GAS composition and cooling thereof. Thus, the GAS composition according to the invention has the following advantages: - recovery of sub-normal aggregates, such as SNCF ballast or crushed concrete gravel, the use of a high proportion of granular aggregates with a diameter greater than 10 mm or 20 mm having a high hardness conferring a high mechanical strength to the mix; furthermore, the distribution of the large aggregates in the granular mixture significantly conditions the result of the fatigue test, conversely to that claimed by the current French coating technique for which the binder constitutes the predominant vector 36 of the final result; finally, the path of the cracks marries the walls of these coarse granules without being able to cross them in most cases - the blocking of the fatigue crack against these leads to the development of a second crack also constrained to avoidance leading to a retardation of the cracking and thus a high fatigue strength of the mix according to the invention; This significant phenomenon offsets the weakness of the binder content with regard to the equivalent performance 6 obtained on other conventional mixtures much more widely measured by bituminous binder. - the use of a low content of hydrocarbon binder, such as an asphalt binder compared to GB and EME which makes it more economical; - without the need for hard grade bitumens, such as 10/20, 15/25 or even 20/30; 12 - while having excellent mechanical performances (equivalent to those obtained with a GB4 or structurally close or equivalent to a standardized EME2: complex modulus or diametric compression which is greater than or equal to 11 000 MPa, preferably greater than or equal to 12 000 MPa, fatigue strength at 1 million cycles with EPS6 k 100 pdef, preferably near or above 1101.idef, compactness in situ k 92%, preferably 94% and ideally k 96% and resistance at 18 permanent deformations (rutting): 7.5% at 30,000 cycles); the application of a monolayer of the composition GAS according to the invention in order to form a monolithic base layer in place and placed two individualized and artificially assembled layers (base layers and sub-base layer) as is the case with GBs and EMEs; a compromise between the handling (evolution of the percentage of the vacuum), the compactness, the adhesiveness, the roughness, and especially the resistance to rutting. The following nonlimiting examples illustrate the present invention. In the following examples, unless a different measurement is indicated, the values are expressed in mass.
    [0006] EXAMPLES EXAMPLE 1 Example of Laboratory Formulation of a GAS Composition According to the Invention A GAS composition according to the invention, the formulation of which is illustrated in Table 1, was made hot in a thermo-regulated mixer. The bitumen was heated to a temperature of 150 ° C, the aggregates were pre-dosed in tanks and heated to 150 ° C before being introduced with the heated bitumen into a kneader for 5 minutes. .. minutes. The mix 14 was then weighed in a cylindrical mold of suitable dimensions before being compacted using the gyratory shearing press. Compounds Percentage by weight Recycled SNCF ballast 20-40 mm 34 Crushed solid rock chips 24 10/14 mm Crushed solid rock sand 8.4 0/4 mm AE 30 50/70 grade bitumen 3.6 Table 1 - The compacting method of the cylinder of Example 1 was carried out using a press 12 gyratory shear, with a mold 160mm in diameter, and a height, corresponding to a void content of 0, of 150mmm: once placed, expanded and at the test temperature (130 ° C to 160 ° C approximately) in the cylindrical mold, a vertical pressure of 0.6 MPa was applied to the top of the mold; at the same time, the mold is inclined at a small angle of the order of 1 ° (external) or 0.82 ° (internal) and 18 subjected to a circular motion. These different actions exert compacting by kneading. Example 2: The method of compacting the GAS composition plates of Example 1 in the mold was carried out according to an internal test method using a compaction tank equipped with 24 tires. GAS composition plates were made to the following dimensions: 180mm wide, 600mm long and 150mm high. Compaction was stopped when the target density was reached.
    [0007] A) Evaluation of the behavior of the mix - Test Duriez or sensitivity to water: percentage of void / compactness (EN 1269712) Test principle Duriez: the mixture is compacted in a cylindrical mold by a double-acting static pressure. Part of the specimens is stored without immersion at controlled temperature (18 ° C) and hygrometry, the part area is kept immersed. Each group of specimens is crushed in simple compression. Duriez test interpretation: the ratio of the resistance after immersion to the dry strength gives the water resistance of the mixture. Dry strength is an approach to mechanical characteristics, and compactness is a complementary indicator to the 12 PCG compaction test. - Compaction test with PCG (EN 12697-31) Principle of the PCG test: the mixture is contained in a cylindrical mold delimited by the pellets and kept at a constant temperature throughout the duration of the test; the aim being to determine the percentage of voids of a specimen by a given number of gyrations Interpretation PCG test: at the end of the compaction and after cooling of the test bodies, we proceed to a central vertical sawing, in order to to assess, from the outset, the harmonization of the large elements and to note the nature of the edge effects and the homogeneity of the compaction B) The coring of the mix obtained in Example 2 according to the invention In order to determine the behavior in Modulating and fatigue, the GAS composition of Example 1 with large granularity incorporating SNCF recovery ballast and AE, a coring was performed so as to obtain test specimens 50mm thick and 100 mm in diameter. The coring of the specimens was carried out in the central and lateral part of the plates, in order to have a good distribution of the materials for each test body, to minimize the effect of the density gradient, and also, to avoid their embrittlement due to edge effects. 12 carrots were thus made. The results are summarized in Table 3 below. The void percentage (geometric and also hydrostatic) makes it possible to make a first ordering of the cores. As can be seen, all the core specimens, which have been sawn, have fairly close void values, of the order of 2.5 to 4.9%; in fact, none has been excluded by this criterion. Consequently, the COMPOSITION GAS according to the invention has a void percentage 36 which oscillates between 2.5 and 5% (level similar to that of the EME2) and thus shows that the material according to the invention has an excellent compactness with respect to its granularity. This demonstrates that it is very compact and able to ensure a good level of waterproofing vis-à-vis the support soil on which it is implemented. - Rigidity modulus (NF EN 12697_26 appendix C) 6 The modulus of rigidity is calculated according to the standard NF EN 12697-26 appendix C. Test tube Module Load% empty Compatibility of elasticity s.s. (%) E (MPa 14710 1650 3.5 96.50 3 14046 700 2.5 97.50 1 13997 1500 2.8 97.20 11 13456 800 4.9 95.10 4 13021 1450 2.4 97.60 9 12998 850 3.4 96.60 8 12993 1350 4.9 95.10 6 12499 1000 4.3 95.70 2 12429 1200 4.3 95.70 12358 950 3.3 96.70 12 12232 1150 4.8 95.20 7 12036 1050 4.2 95.80 Table 2 This test shows that the composition GAS according to the invention has a complex modulus or in diametric compression which is greater than or equal to 12 036 MPa, is positioned in the upper part of the class GB 4 and the limit of that of an EME 2. Moreover, the differences between the 12 values are rather weak and within the limit of repeatability of the module tests - Diameter compression fatigue test: ITFT (NF EN 12 697-24 appendix E) The indirect tensile fatigue test, carried out according to Annex E of the EN 12697-24, at 10 ° C, is used to classify bituminous mixtures according to their fatigue strength, by estimating the life of the mixture under constraint it is constant until the breaking of the test body. The load imposed during the ITFT test for each specimen is chosen arbitrarily from the results of the modulus of stiffness, listed in Table 2. The results of the first three tests allow us to readjust the loads recorded at the start, in order to improve the repeatability of fatigue tests. A first distribution of the test pieces was carried out by classifying them in descending order according to the modules (Table 2). The application constraints were distributed alternately (high, low, high, low ...), in order to have a centered distribution. Indirect traction fatigue test results are collated in Table 3 Test specimens Diameter (mm) Height (mm) Stress Deformation Number Def. Energy cycle number of initial totalEo) of resilient (uE0) loading (11 cycles (kPa) of load Nf 1 100 52.2 1650 235 6000 178 5000 8 100 50.3 1350 209 18000 158 12000 100 50.3 1650 198 9000 153 8000 6 100 50.4 1000 126 86000 107 60500 2 100 49.7 1200 163 15500 125 11500 9 100 50.0 800 94 823000 82 624500 12 100 50.7 1650 251 5500 185 4500 100 51.5 900 134 306500 111 245500 7 100 50.9 900 129 97000 103 63500 3 100 50.1 850 96 414500 80 333000 4 100 50.0 1450 189 26500 147 21500 11 100 50.5 1050 114 88500 101 64000 6 Table 3 The deformation values and the number of loading cycles, grouped together in Table 3, make it possible to represent the initial deformation as a function of the cycle of loading. The value of the breaking cycle number Nf follows the following law: Nf = 10k * (1 / E0) n with Nf: number of the cycle at break 12 co: initial deformation in (pdef) K and n: constants calculated from the slope and the line to the origin of the curve. Referring to FIG. 1, it can be seen that the deformations obtained for the twelve specimens form three zones. High deformation zone (very short cycles), low deformation zone (very long cycles), and transition zone (middle cycles). Thus, the GAS composition according to the invention, with a high proportion of 0/40 Ballast, has an elastoplastic behavior, where: at high stress, the initial deformation is important; the test piece is in a plastic field. - for low stresses, the deformation is very small; the test piece is in an elastic field. The distribution of the unit test results (each point of the graph) thus shows a characteristic behavior of the GAS mixture: three distinct clouds of points are materialized and correspond to variations in the behavior of the material. This observation is surprising, because for all the usual coated materials, the distribution of points along the fatigue line is continuous. This is not the case with GAS. In addition, a confidence interval was determined to give a field of acceptability of the test. For this, a classification of test pieces according to the three deformation zones (plastic, elastic, transition) was carried out, then the averages of the initial deformations were established 12 as indicated in the following tables 4 and 5: Diam-Height test tube ( mm) Stress Deforma- Number Mean Number Initial Cycle Override (mm) initial-load cycles total deforma- tion disruption total ent (kPa) corrected (11Eo) total initial load (Nf) ) 12 100 50.7 1650 251 5500 211 10177 240 1 100 52.2 1650 235 6000 236 8 100 50.3 1350 209 18000 187 100 50.3 1650 198 9000 217 2 100 49.7 1200 163 15500 193 11 100 50.5 1050 114 88500 123 133972 134 7 100 50.9 900 129 97000 132 6 100 50.4 1000 126 86000 135 3 100 50.1 850 96 414500 108 249328 97 9 100 50.0 800 94 823000 84 100 51.5 900 134 306500 103 Table 4 Dia- Hau- Strain Test Strain Total Initial Deformation (11E0) Number Definition Middle Chasseur de cha Resilient RGN on (kPa) cycles at 100% deforming bond (mm) of corrected cycles load- (11E0) bonding strength (Nf) 12 100 50.7 1650 251 5500 184.6 160 179 1 100 52.2 1650 235 6000 177.9 177 8 100 50.3 1350 209 18000 158.3 145 100 50.3 1650 198 9000 1520.6 164 2 100 49.7 1200 163 15500 124.5 149 11 100 50.5 1050 114 88500 101.0 104 110 7 100 50.9 900 129 97000 103.0 108 6 100 50.4 1000 126 86000 106.5 110 3 100 50.1 850 96 414500 79.7 91 83 9 100 50.0 800 94 823000 82.0 74 100 51.5 900 134 306500 111, Table 5 Using the above equation, the corrected deformations were calculated, and a new mean and the corresponding failure cycle were determined by zone. Finally, the standard deviation between each of the averages was calculated. The number of cycles at break follows the law Nf = 10k * (1 / c0) n. we then determined n 6 and k by looking for the slope and the ordinate at the origin of the curve. - ITFT Total 11 £ Nf 134 91 453 113 200 000 - ITFT Resilient 11 £ Nf 130,345 288 108 100,000 n = -4,70 k = 9,15 E + 14 R2 = 0,8 n = -5,55 k = 1.90 E + 16 R2 = 0.87 Thus, the total initial deformation accepted at 200,000 cycles of the COMPOSITION GAS of Example 1 according to the invention is 113 ± 9 pdef. Referring to FIGS. 2 to 5, the behavior of the COMPOSITION GAS according to the invention will be described.
    [0008] FIG. 2 represents the usual behavior of an asphalt with a particle size of 0/14 mm in the diametric compression fatigue test. As can be seen, the mastic (sand + filler + bitumen) is prominent in the transmission of the fatigue crack. The aggregates are too "small" to effectively oppose the transmission of tensile forces in the sample. Figure 3 shows the behavior of the fatigue test in diametric compression of the core 4 according to the invention. Conversely to the previous mixture, the density of gravel and gravel ballasts of the COMPOSITION GAS of Example 1 is such that the fatigue crack "hardly" to find its way. It is therefore forced either to avoid larger aggregates that are harder, or to try to circumvent / cross. In such a case, the fatigue strength of the COMPOSITION GAS depends in part on the distribution and hardness of the large aggregates that compose it. FIG. 4 also shows the fatigue test behavior in diametrical compression of the core 7 according to the invention. In the present case, a first crack developed from the bottom of the test tube, then was hampered by a large aggregate (finally expelled at the end of the test). A second crack appeared within the specimen, but could not progress to its top, hampered by a large element. Figure 5 shows the behavior of the fatigue test in diametrical compression of the core 2 according to the invention. In this case, there is a triple crack. The main right hit a first granulate (intermediate size close to 10mm) without being able to develop. A crack initiation was recreated from the bottom of the specimen, but was lost in a larger granulate stronger than the previous one. The first granulate, of lesser intrinsic quality, eventually gave way. The third crack in the center is a crack related to the variable stress field between the crack 1 and the crack 2. Therefore, FIGS. 3 to 5 show that the large diameter granules, in particular greater than 20 mm, prevent the crack (s). to spread quickly, allowing better control or control of cracking. Thus, the service life of the GAS composition according to the invention is improved compared to a conventional asphalt mix at the level of that of the invention (FIG. 2). - Granulomorphy The influence of the ballast on the behavior of the test bodies during the indirect traction fatigue test was also determined. Using the ImageJ software, the relative proportion of mineral elements of size greater than or equal to / mm and finer elements, including mastic (sand +), was determined for each fracture surface of the above-mentioned specimens. filler + bitumen) lying on the plane of rupture. Then the percentage of the ballast as a function of the breaking cycle has been represented. It has thus been found that carrots have different levels of coarse aggregates (3 carrots comprise between 20 and 25% by weight of coarse aggregate> 20mm, 3 carrots comprise between 25 and 35% by weight of coarse aggregate> 20mm and 2 cores comprise between 40 and 45% by weight of coarse aggregate> 20mm). Referring to Figure 6, it is noted that the larger the number of large aggregates and the higher the number of cycles of rupture. In addition, the three previously defined deformation zones are noted. In each zone, the percentage of aggregates that influenced the fracture (FIG. 6) for each specimen remained close: - For 20,000 cycles between 20 and 25%. - For 100000 cycles between 25 and 35%. - For 700000 cycles between 40 and 45%. It can be seen that the larger the percentage of large elements is at the right of the fracture surface, the more it is able to withstand a large number of loading cycles. The breaking cycle depends strongly on the amount of binder deposited on the broken surface as well as the distribution of the large elements. For low stress, and for a low binder rate, the deformation will be low, on the other hand the break cycle will be very large. Conversely for high constraints. The total initial strain for each specimen is well related to the granular distribution and the amount of binder deposited on the ballast. The higher the amount of binder, the higher the deformation, the lower the endurance. Although the invention has been described in connection with a particular embodiment, it is obvious that it is not limited thereto and that it comprises all the technical equivalents of the means described and their combinations if they are within the scope of the invention.
    权利要求:
    Claims (14)
    [0001]
    REVENDICATIONS1. Sealed Agglomerate Graded Composition (GAS) comprising at least one hydrocarbon binder and a granular mixture, characterized in that said granular mixture has the following particle size distribution in relation to the total mass of the granular mixture: from 45 to 90% of the mixture granular have an average diameter greater than or equal to 10 mm, with at least 25%, having an average diameter greater than or equal to 20 mm
    [0002]
    2. GAS composition according to claim 1, wherein less than 25% (including boundary), preferably 6 to 15% by weight of the granular mixture has an average diameter less than or equal to 4 mm.
    [0003]
    3. GAS composition according to one of claims 1 to 2, wherein the granular mixture having a diameter greater than or equal to 10 mm has a low coefficient of flattening of the order of 0 to 20%, preferably less than 15. % measured according to the standard NF EN EN 9333 / A1 on the grids with slots 16, 20, 25 and 31,5mm.
    [0004]
    4. Composition GAS according to one of the preceding claims, wherein the void content by volume relative to the total volume of the composition for the foundation pavement is less than or equal to 10%, preferably 2 to 9% and ideally from 4 to 8%, measured according to standard NF EN 12697 at 120 giratory shear press (PCG).
    [0005]
    5. GAS composition according to one of the preceding claims, wherein the hydrocarbon binder is selected from a bituminous binder, a vegetable binder, an aqua binder or a mixture thereof and represents by weight relative to the total mass of the diaper composition less than 4.5%, preferably 3 to 4%, and most preferably 3 to 3.7%.
    [0006]
    6. GAS composition according to one of the preceding claims, wherein the hydrocarbon binder has a penetration grade at 25 ° C determined according to EN 1426 10/20, 15/25, 20/30, 40/60, 35 / 50, 50/70, 70/100 1 / 10th of a mm or a mixture thereof.
    [0007]
    7. GAS composition according to one of the preceding claims, wherein the granular mixture comprises recycled aggregates.
    [0008]
    8. GAS composition according to claim 7, wherein at least a portion of the granular mixture having a diameter greater than or equal to 10 mm are recycled aggregates.
    [0009]
    9. Composition GAS according to one of claims 7 or 8, wherein, the granular mixture having an average diameter less than or equal to 10 mm comprises 0 to 40% by weight relative to the total mass of this fraction, aggregates. asphalt, the balance being sand of average diameter 0/2 mm or 0/4 mm or a mixture thereof. 302 32 84 22
    [0010]
    10. GAS composition according to one of claims 7 to 9, wherein from 20 to 35% by weight of the granular mixture relative to the total mass of the granular mixture are asphalt aggregates (AE).
    [0011]
    11. Road pavement comprising the composition GAS according to one of claims 1 to 10.
    [0012]
    The road surface of claim 11, wherein said GAS composition is a base monolayer having a thickness of 8 to 20 cm forming both the base layer and the base layer of said coating.
    [0013]
    13. Road surface according to one of claims 11 to 12, wherein said GAS composition is coated with a binder layer, itself coated with a wearing course, forming the surface layer of the road surface.
    [0014]
    14. The road surface according to one of claims 11 to 13, wherein on a cutting surface of said GAS composition, the granules of the first granular fraction represent more than 35% of the surface, preferably more than 40% of the surface area. the surface and in particular from 40 to 60% of the cutting surface.
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    同族专利:
    公开号 | 公开日
    AU2015203713B2|2019-01-17|
    AU2015203713A1|2016-01-21|
    US20160002867A1|2016-01-07|
    FR3023284B1|2020-07-24|
    CA2896112A1|2016-01-03|
    EP2963000A1|2016-01-06|
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    优先权:
    申请号 | 申请日 | 专利标题
    FR1456401A|FR3023284B1|2014-07-03|2014-07-03|GRAVE AGGLOMERATED SEALED FOR BASE LAYER INCLUDING A HIGH PROPORTION OF LARGE AGGREGATES|FR1456401A| FR3023284B1|2014-07-03|2014-07-03|GRAVE AGGLOMERATED SEALED FOR BASE LAYER INCLUDING A HIGH PROPORTION OF LARGE AGGREGATES|
    US14/788,870| US20160002867A1|2014-07-03|2015-07-01|Sealed agglomerated base composition for a sub-base layer comprising a high proportion of larger aggregates|
    AU2015203713A| AU2015203713B2|2014-07-03|2015-07-02|Sealed agglomerated base composition for a sub-base layer comprising a high proportion of larger aggregates|
    EP15306079.3A| EP2963000A1|2014-07-03|2015-07-02|Sealed agglomerated gravel composition for underlay comprising a high proportion of large aggregates|
    CA2896112A| CA2896112A1|2014-07-03|2015-07-03|Sealed agglomerated gravel composition for an underlying layer including a high proportion of large granules|
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